Thermal conversion pyrolysis reactor system

Chemical apparatus and process disinfecting – deodorizing – preser – Chemical reactor – Including solid reactant and means charging solids into – or...

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422233, 110108, 110110, 110204, 110229, 110255, 201 25, 202113, 202117, 202118, 202226, B01J 808, F23K 310, C10B 160

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active

054117143

ABSTRACT:
A thermal conversion pyrolysis reactor system (10) is provided for use in providing a continuous flow type pyrolysis reaction for conversion of carbonizable input materials ("MW") (12). The reactor system (10) utilizes a diffusion material ("MD") (14) which is preheated and admixed with the MD (12) in order to facilitate pyrolysis and to partially catalyze reactions. Subsystems are provided to receive gaseous (30), liquid (32) and solid (32) phase outputs. The reactor system (10) includes further component subsystems for waste material MW input (22), MD input (26), reactor chamber (24), and heating (28). The MD (14) is preheated by being carried through the reactor chamber (64) prior to admixing with the MW (12) and further by exhaust gases (94) from the furnace space (88) being directed through a heat exchanger (126). The system (10) provides for recycling of MD (14) and is substantially self powered as a result of using combustible hydrocarbon gases produced by the pyrolysis reaction as fuel for turbulent burners (72). Input materials are evacuated of oxygen and a positive internal pressure is maintained in the reactor chamber (66) in order to maximally facilitate oxygen free pyrolysis. The system (10) is particularly adapted for use with tire chips, medical waste and industrial plastic waste input materials. Carbon black and pelletized metallic and alloy materials are preferred MD (14).

REFERENCES:
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patent: 4122036 (1978-10-01), Lewis
patent: 4210491 (1980-07-01), Schulman
patent: 4235676 (1980-11-01), Chambers
patent: 4268275 (1981-05-01), Chittick
patent: 4412889 (1983-01-01), Deck
patent: 4590039 (1986-05-01), Cheng
patent: 4686008 (1987-08-01), Gibson
patent: 5085738 (1992-02-01), Harris et al.

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