Method of designing and manufacturing a human joint prosthesis

Prosthesis (i.e. – artificial body members) – parts thereof – or ai – Implantable prosthesis – Bone

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623 18, 623 66, 364468, A61F 236, A61F 230

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049368621

ABSTRACT:
A customized human joint prosthesis replicating the primary contours and dimensions of a patient's bone is designed and manufactured utilizing an average anatomical bone shape. The average anatomical bone shape is generated by digitizing and storing in a computer memory the average three dimensional shape of a significant number of actual bone portions corresponding to the bone portion to be replaced by the prosthesis. Thereafter, the scale of the patient's bone is determined by measuring the outside dimensions of the patient's bone in at least one plane parallel to the longitudinal axis of that bone. The average anatomical shape then is adjusted to form a first synthesized shape which conforms to that scale. Subsequently, the actual shape of the bone of the patient is measured along a plurality of longitudinally spaced lines in at least one plane normal to the longitudinal axis of the patient's bone. The first synthesized shape is then adjusted to form a second synthesized shape conforming to the measured shape of the patient's bone. The second synthesized shape is manufactured by CAD/CAM or other suitable means.

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patent: 4742464 (1988-05-01), Duret et al.
patent: 4769040 (1988-09-01), Wevers
patent: 4778475 (1988-10-01), Ranawat et al.
patent: 4822365 (1989-04-01), Walker et al.

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