Method and apparatus for improved melt flow during continuous st

Metal founding – Process – Shaping liquid metal against a forming surface

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164479, 164429, 164423, B22D 1106

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active

050639900

ABSTRACT:
The continuous casting of metal strip using the melt overflow process is improved by controlling the weir conditions in the nozzle to provide a more uniform flow of molten metal across the width of the nozzle and reducing the tendency for freezing of metal along the interface with refractory surfaces. A weir design having a sloped rear wall and tapered sidewalls and critical gap controls beneath the weir has resulted in the drastic reduction in edge tearing and a significant improvement in strip uniformity. The floor of the container vessel is preferably sloped and the gap between the nozzle and the rotating substrate is critically controlled. The resulting flow patterns observed with the improved casting process have reduced thermal gradients in the bath, contained surface slag and eliminated undesirable solidification near the discharge area by increasing the flow rates at those points.

REFERENCES:
patent: 4399860 (1983-08-01), Johns
patent: 4678719 (1987-07-01), Johns
patent: 4715428 (1987-12-01), Johns
patent: 4749024 (1988-06-01), Bartlett
patent: 4751957 (1988-06-01), Vaught
patent: 4771819 (1988-09-01), Toyama
patent: 4819712 (1989-04-01), Bartlett
patent: 4828012 (1989-05-01), Honeycutt, III
patent: 4842040 (1989-06-01), Bibler
patent: 4865117 (1989-09-01), Bartlett
Three-Dimensional Modeling of Melt Flow in Tundishes for Strip Casting-A. K. Sinha, Y. Sahai & R. C. Sussman, presented at International Symposium on Casting of Near Net Shape Products in Honolulu, Hawaii--Nov. 13-17 1988.

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