Method and structure to improve reliability of copper...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S638000, C438S643000, C438S687000

Reexamination Certificate

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07129165

ABSTRACT:
A method of forming a conductor structure on a surface of a wafer is provided. The surface of the wafer includes cavities separated by field regions. Initially, a barrier layer is deposited on the surface that includes cavities separated by field regions. A thin seed layer with a substantially uniform thickness is deposited on the barrier layer. The barrier layer and the seed layer portions in the cavities occupy less than 30% of the volume of each cavity. The remaining volume of each cavity is filled with a conductive material which is formed on the seed layer. The conductive layer has a substantially small thickness. After forming the conductive layer, the wafer is annealed to increase grain size in the conductive layer and the seed layer.

REFERENCES:
patent: 6297154 (2001-10-01), Gross et al.
patent: 6342447 (2002-01-01), Hoshino
patent: 6524950 (2003-02-01), Lin
patent: 6720248 (2004-04-01), Ryo
Shannon et al., “Copper Interconnects for High-Volume Manufacturing,”Semiconductor International, Novellus Systems Inc., San Jose, CA, May 1, 2001.

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